Group 6 - Electrical System

Generator Assembly, 24 volt, Auto-Lite - Exploded Generator Assembly, 24 volt, Delco-Remy - Exploded Generator Regulator, 24 Volt, Auto-Lite - Exploded
Starter and Switch, 24 Volt,
Auto-Lite - Exploded
Starter, 24 Volt, Auto-Lite Exploded Starter Switch Assembly
Exploded
Distributor, 24 Volt, Auto-Lite
Exploded
Ignition Cables - Exploded Light Switch Assembly - Exploded
Light Switch Wiring System Instrument Cluster - Exploded
Blackout Marker Light Assembly
Exploded
Blackout Headlight - Exploded Headlight, Service Assembly
Exploded
Blackout Service Tail & Stop Lite, Left, 24 Volt - Exploded Blackout Service Tail & Stop Lite, Right, 24 Volt - Exploded Horn Button and Wiring
Exploded

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Generator Assembly, 24 volt, Auto-Lite - Exploded

A 125043 Nut, castellated, hexagon, s-fin, S, It, cd or
zn-pltd, 1/2-20NF-2
POR
B 124545 Key, woodruff, S, alloy, plain-fin, size No. 5, 1/8 x
5/8, No. 405 or 5
POR
C 118827 Retainer, drive end head bearing, outer POR
D 7375328 Packing, preformed, 0 ring, 1/2 ID, 5/8 OD,
0.062 thk (drive end head oil plug)
POR
E 118823 Spacer, armature shaft, drive end POR
F 118834 SEAL, oil, drive end head bearing.. POR
G 118833 Gear, drive, oil slinger POR
H 118828 Washer, drive end head outer retainers POR
J 118829 Retainer, drive end head bearing, inner POR
K 500718 Plug, pipe, automotive, hex-socket, hdls, S, tnd-fin,
1/8-27NPT (drive end head)
POR
L 118835 Bracket, end, drive end POR
M 119116 Packing, 0 ring, 5 1/4 OD POR
N 118803 Frame, w/field coils, assy POR
P 118894 Gasket, flat, fiber, 1 5/8 sq, 1 3/8 ID, 4 No. 10 screw
holes
POR
Q 131966 Screw, mach, fil-hd, S, cd or zn-pltd, No. 8 (0.164)-
32NC2A x 7/16
POR
R 118891 Elbow, 90 deg, receptacle mtg POR
S 118909 Receptacle, waterproof, box mounting, No. 22 shell,
female socket insert, one No. 12 and two No. 8 cable
contacts, assy
POR
T 131970 Screw, mach, fil-hd, S, cd or zn-pltd, No. 8 (0.165)-
32NC-2A x 1/2
POR
U 118807 Brush, electrical contact POR
V 118939 Screw, hex-hd, br, Sims type, No. 8-32NC x 1/4.. POR
W 118806 Bracket, end, commuter end POR
X 132119 Screw, mach, fil-hd, S, cd or zn-pltd, No. l0-
32NF-2A x 5/8
POR
Y 132138 Screw, mach, fil-hd, S, cd or zn-pltd, No. l0-
32NF-2A x 1 1/4
POR
Z 132110 Screw, mach, fil-hd, S, cd or zn-pltd, No. l0-32NF-2A x 7/16 POR
AA 7374886 PLATE, brush, w/brushes, springs and brush
holder, assy
POR
BB 712128 Bearing, ball, sealed, mil-std-code 117-01715-5070 POR
CC 118812 Armature, generator, assy POR
DD 132128 Screw, mach, fil-hd, S, cd or zn-pltd, No. l0-
32NF-2A x 7/8
POR
EE 118831 Retainer, drive end head felt washer POR
FF 118830 Washer, felt, drive end head POR
GG 712125 Bearing, ball, sealed, mil-std-code 111-01703-8438 POR
HH 118813 Thrower, oil (fib) POR
JJ 118832 Pin, oil slinger POR
KK 7375329 Packing, preformed, 0 ring, 1/2 ID, 5/8 OD,
0.062 thk (drive end head oil plug)
POR
LL 445007 Plug, filler and drain, sq-hd, S, 1/2-20NF-2 POR
MM 501234 Packing, 0 ring, class B material (high flexibility),
1 3/8 in ID, l 5/8 OD, 1/8 in thk (drive end bearing inner
retainer)
POR
NN 131958 Screw, mach, fil-hd, S, cd or zn-pltd, No. 8-32NC-
2A x 5/16
POR
PP 118824 Pulley, drive POR
QQ 120384 Washer, lock, med, S, cd or zn-pltd, 1/2 in POR
RR 121224 PIN, COTTER, split, S, cd-pltd, 3/32 x 1 POR
       

Generator Assembly, 24 volt, Delco-Remy - Exploded

A 453327 Nut, lock, hex, reg, s-fin, S, 85,000 psi yield strength,
zn-dichromate-fin, 1/2-20NF-2
POR
B 120396 Washer, plain, std, S, cd or zn-pltd, s in, 17/32 ID,
lld1 1/16OD, 3/32 thk
POR
C 118824 Pulley, drive POR
D 453281 Screw, math, rd-hd, S, cd-pltd, No. 8 (0.164)-32NC-
2A x 5/16
POR
E 453473 Washer, lock, ext-teeth, S, cd-dichromate-fin, No. 8
(0.164)
POR
F 423571 Bolt, integral lock washer, hex-hd, S, cd
or zn-pltd, 3/8-16NC-2 x 1
POR
G 120394 Washer, flat, light series, S, 3/8 in, cd or zn-pltd POR
H 801247 Brace, adjusting, belt tension POR
J A1468 Bolt, shoulder, hex-hd, S, 3/8-24 x 7/8 $5.00
K 120382 Washer, lock, med, S, reg, cd or zn-pltd, 3/8 in POR
L 120369 Nut, plain, hexagon, It, s-fin, S, cd or zn-pltd,
3/8-24NF-2
POR
M 7538756 Head, drive end POR
N 546886 Packing, preformed, O ring, 5 in ID, 0.135 thk POR
P 7413226 Bearing, ball (SK, rad, 2 seals, 0.7874 bore, 1.8504 OD,
0.5512 width) (drive end head)
POR
Q 118905 Plate, retaining, drive end head bearing POR
R 118886 Brush, collector, drive end head bearing, w/spring,
assy
POR
S 119484 Armature POR
T 119485 Shoe, pole, generator coil-contact POR
U 453847 SCREW, math, fil-hd, S, zn-dichromate-fin, No. 8
(0.164)-32NC-2A x 7/16
POR
V 453299 Washer, lock, med, S, cd-dichromate-fin, No. 8
(0.164), style No. 9, 0.296 OD
POR
W 118909 Receptacle, waterproof, box mounting, No. 22 shell,
female socket insert, one No. 12 and two No. 8 cable
contacts, assy
POR
X 118769 Gasket, mounting, No. 22 shell receptacle POR
Y 118891 Elbow, 90 deg, receptacle mtg POR
Z 131987 Screw, machine, fil-hd, S, cd or zn-pltd, No. 8
(0.164) 32NC-2A x 1
POR
AA 118888 Capacitor, fixed, paper dielectric POR
BB 453308 Screw, machine, cross-recess, fl-hd, cd-dichromate-
fin, 5/16-24NF-2A x 7/8
POR
CC 118906 PLUG, rd-hd, sltd, S, cd-pltd, 1 5/8 OD, l 3/8-12NF-2 POR
DD 118892 GASKET, annular, cop and asb, oval set, 1 3/8 ID,
1 5/8 OD, 3/32 thk
POR
EE 119491 Plate, brush, assy POR
119493 Spring, brush POR
118899 Arm, electrical, brush POR
118914 Washer, bearing (drive end head) POR
DR-1921761 Plate, generator brush POR
FF 833799   POR
GG 131044 Washer, Lock, S, cd or zn-fin, style No. 9, 0.25
OD, No. 6 (0.138) screw size
POR
HH 453292 Screw, machine, sltd, pan-hd, S, cd-pltd, No. 6
(0.138) 32NC-2 x K
POR
JJ 7538757 Head POR
KK 446161 Washer, flat, It, S, cd or zn-pltd, 3/8 in POR
LL 453708 Washer, lock, It, S, cd-dichromate-fin, No. 12 (0.216) POR
MM 453307 Screw, machine, fil-hd, S, cd-dichromate-fin, No.
12 (0.216)-24NC-2 x 11/16
POR
NN 453296 Washer, lock, med, S, cd-dichromate-fin, style
No. 9, 0.337 OD, No. 10 (0.190)
POR
PP 453464 Screw, math, rd-hd, S, cd-dichromate-fin, No. 10
(0.190)-32NF-2A x 1/2
POR
QQ 7538747 Bearing, ball (SR, rad, 2 seals, 0.6693 bore, 1.5748 OD,
0.639 width)
POR
RR 546859 Packing, preformed, O ring, 1.599 ID, 0.135
thk
POR
SS 118893 GASKET, ru, 1 5/8 ID, 3 1/4 OD, 1/32 thk POR
TT 118904 Plate, retaining, commutator end head bearing,
w/spring, assy
POR
UU 453474 Washer, lock, ext-teeth, S, cd-dichromate-fin, No.
10 (0.190)
POR
VV 453282 Screw, math, fil-hd, S, cd-pltd, No. 10 (0.190)-
24NC-2 x 3/8
POR
WW 118912 Spacer, bearing POR
XX 818000 Wire, electrical, connecting, brush POR
YY 7413319 Nut, sp, br, No. 10-32NF-2 POR
ZZ 119544 Frame, generator field coil w/terminal bracket POR
AB 118831 Plug, pipe, slotted, hdls, br, 1/8 in POR
AC 118996 Winding, generator field, upper right POR
AD 118999 Winding, generator field, lower left. POR
AE 118997 Winding, generator field, upper left POR
AF 118998 Winding, generator field, lower right POR
AG 124545 Key, woodruff, S, alloy, plain-fin, size No. 5, 1/8 x
5/8, No. 405 or 5
POR
AH 118915 Washer, bearing (drive end head) POR
AJ 119011 Seal, plain encased, oil and water, drive end head POR
AK 501224 Packing, 0 ring, class B material (high flexibility),
3/32 thk, 11/16 ID (drive end head seal)
POR
AL 118890 Collar, armature, drive end POR
       

Generator Regulator, 24 Volt, Auto-Lite - Exploded

A 118752 Cover POR
B 118786 Choke, rf POR
C 118795 Breaker, circuit, assy POR
7702646 Spring, extension, corr-res-S, 0.048 diam stk, 14 1/2
coils, 0.032 OD, 1546 lg
POR
7702608 Nut, knurled, br, No. 10 (0.190)-48NS POR
7702665 Screw, math, br, No. l0-48NS-2 x 19/32 POR
BC1029   POR
D 118794 Regulator, current, assy POR
7702646 Spring, extension, corr-res-S, 0.048 diam stk, 14 1/2
coils, 0.032 OD, 1546 lg
POR
7702608 Nut, knurled, br, No. 10 (0.190)-48NS POR
7702665 Screw, math, br, No. l0-48NS-2 x 19/32 POR
VRA1060A Bracket, adjusting, air gap, current and voltage
regulators
POR
E 118724 Screw, int-teeth-lockwasher, fil-hd, No. 10 (0.190)-
32NF x 111/16
POR
F 119478 Nut, hex, elastic stop, No. l0-32NF POR
G A9052 Connector, generator regulator series coil POR
H 118765 Plate, shield, filter terminal POR
J 118753 BRACKET, current regulator core resistor POR
K 118776 Resistor, carbon, 15 ohm POR
L 178469 Bolt, integral lock washer, rd-hd, header- 1 ea
pt, S, cd or zn-pltd, No. 10 (0.190)-32NF-2 x 3/8
type 2
POR
M 117017 Washer, plain, 1/4 in POR
N 503342 Nut, self-locking, hexagon, br,1/4-28NF-3 POR
P 118758 Lead, assy POR
Q 118770 Rectifier, radio suppression POR
R 118766 Lead, 2 1/4 lgh POR
S 118761 Resistor, carbon, button POR
T 118760 Terminal, resistor POR
U 118759 Washer, insulating POR
V 118762 Bushing, insulating, resistor base POR
W 116090 Washer, Flat, med, br, 7/32 ID, 1/2 OD, 0.049 thk. POR
X 132923 Screw, machine, rd-hd, S, cd or zn-pltd, No. 10
(0.190)-32NF-2A x 1
POR
Y 118763 Lead, assy POR
Z 426894 Nut, plain, hexagon, reg, s-fin, S, cd or zn-pltd,
5/16-18NC-2
POR
AA 221177 Washer, lock, med, S, tin-pltd, 5/16 in, style No. 9,
0.059 OD
POR
BB 118894 Gasket, flat, fiber, 1 5/8 sq, 1 3/8 ID, 4 No. 10 screw
holes
POR
CC 118788 Receptacle, base, assy POR
DD 131966 SCREW, MACHINE, fil-hd, S, cd or zn-pltd, No. 8
(0.164)-32NC-2 x 7/16
POR
EE 118789 Receptacle, w/cable, assy POR
FF 118756 Cushion, mounting, w/stud, assy POR
GG 118755 Lead, electrical, gnd voltage, reg 7/8 in wide, 4 in
long, 2 holes 11/32 in diam, 3 in C to C
POR
HH 118757 Bracket, mounting, regulator POR
JJ 425581 Bold, integral lock washer, hex-hd. S, cd
or zn-pltd, 1/4-28NF-2 x 3/4
POR
KK 444614 Plug, pipe, hex-hd, br, cd or zn-pltd, 1/8-27NPT POR
LL 118764 Base POR
MM 118772 Packing, preformed 0 ring, voltage regulator, 6 3/4
OD (24 v) (cover)
POR
NN 424632 Bolt, integral lock washer, rd-hd, S, cd or
zn-pltd, x-28NF-2 x 546
POR
PP 118771 Filter, radio suppression, assy POR
QQ 120628 Screw, machine, rd-hd, S, cd or zn-pltd, 1/4-
20NC-2 x 1/2
POR
RR 118774 Nut, hex, elastic stop, No. 8-32NC POR
SS 131015 Washer, flat, med-series, S, cd or zn-pltd, 3/16 ID,
7/16 OD, 0.049 thk
POR
TT 119479 Resistor, carbon, 400 ohm POR
UU 118754 Bracket, voltage regulator core resistor POR
VV 118793 Base, insulating POR
WW 118800 Screw, int-teeth-lockwasher, fil-hd, No. 10 (0.190)-
32NF x 11/16 (lead connection)
POR
XX 120391 Washer, flat, medium series, S, cd or znpltd,
3/16 in
POR
YY 132908 Screw, machine, rd-hd, S, cd or zn-pltd, No. 10
(0.190) 32NF-2A x 1/2
POR
ZZ 118796 REGULATOR, voltage, assy POR
7702608 Nut, knurled, br, No. 10 (0.190)-48NS POR
AL-VBC-1080 Armature, voltage regulator POR
7702645 Spring, extension, corr-res-S, 0.048 diam stk, 0.302
OD, 15/16 lg
POR
VRA1060A Bracket, adjusting, air gap, current and voltage
regulators
POR
AB 118775 Capacitor, assy POR
AC 127651 Bolt, machine, sltd, hex-hd, S, cd or zn-pltd, 6 ea
No. 10 (0.190)-32NF-2 x 3/4
POR
       

Starter and Switch, 24 Volt, Auto-Lite - Exploded

A 117863 Head, commutator end POR
B 117866 Packing, preformed, 0 ring, 3 1/2 OD POR
C 117858 Wick, commutator end head bearing (felt) POR
D 118298 Washer, thrust, armature POR
E 119634 Plate, w/brush and spring, assy POR
F 117861 Spring, brush holder POR
G 118802 Frame, w/field coil, assy POR
H 117845 Washer, 9/32 ID, 296 OD, 1/8 thk POR
J AL-MZ293A Bushing, insulating (terminal stud) POR
K 117871 Connector, switch to field coil POR
L 221177 Washer, lock, med, S, tin-pltd, style No. 9, 0.591
OD, 5/16 in bolt size
POR
M 218588 Nut, plain, hexagon, br, 5/16-24NF-2 POR
N 116933 Washer, plain, 5/16 in POR
P AL-MZ3lA Washer, insulating POR
Q 118843 Armature, motor, assy POR
R 117901 Packing, preformed, 0 ring, intermediate
bearing
POR
S 117899 Bearing, bushing type, w/seal, assy POR
T 117893 Clutch POR
U 117886 Yoke, assy (clutch) POR
V 132119 Screw, mach, fil-hd, S, cd or zn-pltd, No. l0-
32NF-2 x 5/8
POR
W 120217 Washer, lock, med, S, cd or zn-pltd, No. 10,
0.194 ID, 0.337 OD
POR
X 134570 Nut, plain, hexagon, br, 3/8-16NC-2 POR
Y 432646 Washer, lock, S, tin-fin, style No. 9, split helical
ring, 0.678 OD, 3/8 in bolt size
POR
Z 117875 Washer, 25/64 ID x 11/16 x .042 thk (starter switch) POR
AA 119075 Washer, insulating, 25/64 ID, 15/16 OD, 0.125 thk POR
BB 117877 Washer, cap, 0.500 ID POR
CC 117874 Washer, neoprene, 11/32 ID, 27/32 OD, 1/8 thk POR
DD 117878 Cover, switch POR
EE 117870 Gasket, switch cover POR
FF 119076 Block, terminal switch POR
GG 117883 Spring, clutch plunger POR
HH 118956 Terminal, switch, assy POR
JJ 118844 Plunger, switch, w/blade, assy POR
KK 118956 Terminal, switch, assy POR
LL 118304 Housing, clutch and pinion, assy POR
MM 426678 Washer, lock, med, S, tin-pltd, style No. 9, 0.296
in OD, No. 8 screw size
POR
NN 117884 Screw, set, 1/4-20NC x 13/32 (clutch shaft) POR
PP 127951 Plug, pipe, hex-hd, br, 1/4 in POR
QQ 222489 Screw set, socket, hdls, S, plain fin, sl-pt, 5/16-24NF-
3 x 3/4
POR
RR 124920 Nut, plain, hexagon, s-fin, S, cd or zn-pltd,
5/16-24NF-2
POR
SS 117889 Shaft, clutch POR
TT 501220 Packing, preformed, syn-ru, 3/8 ID, 1/2 OD POR
UU 106749 Key, woodruff, S, 1/8 x 1/2 POR
VV 137185 Pin, cotter, 1/8 x 1, clevis pin attaching, pltd POR
WW 118917 Lever, clutch POR
XX 118303 Spring, return, pinion shaft POR
YY 271122 Screw, machine, hex-hd, S, cd-pltd, No. 8 (0.165)
32NF-2 x 11/16
POR
ZZ 426678 Washer, lock, med, S, tin-pltd, style No. 9, 0.296
in OD, No. 8 screw size
POR
AB 546942 Packing, preformed, 0 ring, 1 1/2 OD POR
AC 117898 Shaft, pinion, assy POR
AD 133482 Screw, mach, A-hd, S, cd or zn-pltd, No. 8 (0.165)-
32NC-2 x 3/8
POR
AE 118842 Brush set POR
AF 131970 Screw, mach, fil-hd, S, cd or zn-pltd, No. 8 (0.165)-
32NC-2A x 1/2
POR
       

Starter, 24 Volt, Auto-Lite Exploded

A 8328135 Head, commutator end POR
B MCSI034S Brush POR
C 119634 Plate, w/brush and spring, assy POR
D 117884 Screw, set, 1/4-20NC x 13/32 POR
E 546875 Packing, preformed, 0 ring, 3 3/8 ID, 3 7/8OD POR
F MCS1034S Brush POR
G 119632 Frame, w/field coils, assy POR
H 119643 Nut, hex, cop or br, 3/8-16NC-2 POR
J 432646 Washer, lock, S, tin-fin, style No. 9, split helical
ring, 0.678 OD, 3/8 in bolt size
POR
K 119612 Connector, switch to field coil POR
L 119637 Switch, assy POR
M l17904 Screw, math, fil-hd, S, cd-pltd, No. 10 (0.190)-32NF
x 7/16
POR
N 431680 Washer, lock, reg, med, S, tnd, cd or zn-pltd,
No. 10
POR
P 109455 Washer, thrust, armature, commutator end $0.20
Q 119596 Washer, thrust, armature, commutator end POR
R 119636 Armature, assy POR
S 118645 Clutch, starter, assy POR
T 119647 Yoke, assy (clutch) POR
U 119629 Retainer, snap ring POR
V 119630 Ring, snap retn, S, cd-pltd POR
W 119611 Washer, thrust, armature, drive end POR
X 119649 Housing, drive pinion POR
Y 119627 Retainer, shifting yoke shaft POR
Z 426678 Washer, lock, med, S, tin-pltd, style No. 9, 0.29f
OD, No. 8 screw size
POR
AA 119829 Screw, machine, FIL-HD, S, cd-pltd, No. 8
(0.165)-32NC x 3/16
POR
BB 501220 Packing, preformed, syn-ru, 3/8 ID, 1/2 OD POR
CC 119631 Bearing, bushing type, bz POR
DD 119628 Shaft, shifting yoke POR
EE 119766 Screw, cap, hex-hd, S, cd-pltd, 5/16-24NF-2 x 11/18 POR
FF 124920 Nut, plain, hexagon, s-fin, S, cd or zn-pltd,
5 5/16-24NF-2
POR
GG 120252 LEVER, shifting yoke shaft POR
HH 137185 Pin, cotter, 1/8 x 1, clevis pin attaching, pltd POR
JJ 106749 Key, woodruff, S, 1/8 x 1/2 POR
KK 271122 Screw, machine, hex-hd, S, cd-pltd, No. 8 (0.165)
32NF-2 x 11/16
POR
LL 133482 Srew, mach, A-hd, S, cd or zn-pltd, No. 8 (0.165)-
32NC-2 x 3/8
POR
MM 117858 Wick, commutator end head bearing (felt) POR
NN 131970 Screw, mach, fil-hd, S, cd or zn-pltd, No. 8 (0.165)-
32NC-2A x 1/2
POR
       

Starter Switch Assembly -Exploded

A 134570 Nut, plain, hexagon, br, 3/8 16NC-2 POR
B 432646 Washer, lock, S, tin-fin, style No. 9, split helical
ring, 0.678 OD, 3/8 in bolt size
POR
C 119643 Nut, hex, cop or br, 5/8-16NC-2 POR
D 446548 Washer, flat, plain, S, cd or zn-pltd, 3/8 ID, 3/4
OD, 0.065 thk
POR
E 119620 Bushing (terminal stud) POR
F 119618 Retainer, S, cd-pltd, 0.502 ID, 0.792 OD, 0.080 thk
(terminal stud gasket)
POR
G 119622 Gasket, terminal stud POR
H 119621 Bushing, insulating (terminal stud) POR
J 119619 Insulator, washer type POR
K 119642 Stud, switch terminal POR
L 119613 Insulator, switch POR
M 119614 Gasket, switch cover POR
N 119639 Blade, switch, w/plunger, assy, POR
P 119617 Seal, 0 ring, 3/8 OD, (switch plunger) POR
Q AL-MCZ69 Base, switch, starter POR
R 119616 Spring, switch blade POR
S 119615 Retainer, spring, switch base POR
T 119641 Stud, switch terminal POR
U 119623 Housing, switch terminal POR
V 118831 Plug, pipe, sltd, hdls, br, 1/8-27NPT (pinion housing:) POR
W 431680 Washer, lock, reg, med, S, tnd, cd or zn-pltd,
No. 10
POR
X 120216 Screw, machine, fil-hd, S, cd-pltd, No. 10 (0.190)-
32NF-2 x 1/2
POR
       

Distributor, 24 Volt, Auto-Lite - Exploded

A 118735 Plug, hex-hd, br, cd-pitd, 9/16-18NF-2 POR
B 501223 Packing, preformed, 0 ring, syn-ru, 9/16 ID,
3/4 OD, 3/32 thk
POR
C 118733 Cover, distributor and coil $75.00
D 546880 Packing, preformed, 0 ring, syn-ru, 4 1/4 ID,
4 1/2 OD
POR
E 118717 Cap, distributor. $39.95
F 118879 Rotor $7.50
G A1687 Point set, distributor $5.00
H 591400 Screw, int-teeth-lock washer, fil-hd, (Sims type)
S, cd or zn-pltd, No. 10 (0.190)-32NF-2 x 5/16
POR
J 118732 Holder, breaker plate POR
K 118714 Plate, breaker POR
L 27-F-318-100 Felt, soft, gray, 1/8 in thk (cam sleeve) POR
M A1653 Ring, retn, distributor cam $2.00
N A9314 Weight, governor, assy POR
P AL-IGB-284 Spring, governor weight POR
Q A1672 Spacer, S, 0.316 ID, 0.5625 OD, 0.150 thk (cam) POR
R 120614 Nut, plain, hex, S, cd or zn-pltd, No. 10, 32NF-2 POR
S 120218 Washer, lock, S, cd or zn-pltd, style No, 2, 0.365
OD, No. 10 (0.190)
POR
T l18731 Spring, cap POR
U 118730 Lead, electrical, breaker plate to coil, assy POR
V 118712 Coil, ignition $59.95
W 118737 Plug, sq-hd-washer, br, cd-pltd, No. 1O-32NF-2 (base
drain)
POR
X 118738 Washer, plain, cop, 13/64 ID, 3/8 OD, 0.032 thk (base
drain plug)
POR
Y 118831 Retainer, drive end head felt washer POR
Z 108874 Wick, oil, base (felt) POR
AA 119054 Seal, oil, type, ML, 0.756 OD, 1/8 width, 0.500 shaft
diam
POR
BB 119058 Capacitor, w/terminal, assy (receptacle) $37.00
CC 542109 Bushing, bz, 1/2 ID, 5/8 OD, 1 in lg (base) POR
DD 120387 Washer, flat, plain, S, zn-pltd, 1/4 in POR
EE 431543 Washer, lock, S, tin-fin, style No. 9,
1/4 in bolt size
POR
FF 214002 Bolt, machine, hex-hd, S, cd-pltd,1/4-20NC-2 x 3/4 POR
GG 106740 Washer, thrust, S, 0.505 ID, 0.7968 OD, 0.032 thk
(drive shaft, lower)
POR
HH 112011 Pin, straight, headless, sq-ends, cold-fin-S, 1/8 x 7/8 POR
JJ 117091 Collar, drive shaft POR
KK 117066 Gasket, advance control plate POR
LL 118729 Arm, advance controls POR
MM 117064 Washer, thrust, S, cd-pltd, 13/64 ID, 1 9/16 OD, l/32 thk
(advance control plate)
POR
NN 120202 Base, w/bearing, assy POR
PP 117090 Washer, thrust, S, 0.505 ID, 1.0 OD, 0.032 thk POR
QQ 119058 Capacitor, w/terminal, assy $37.00
RR 8328076 Seal, connector terminal POR
SS 119242 Retainer, oil seal, vacuum section POR
TT l19057 Screw, int-teeth-lock washer, fii-hd, S, cd-pltd, No.
6 (0.138)-32NC2 x 15/32
POR
UU 118713 Shaft, drive POR
VV 118723 Screw, machine, w/int-tooth-lock washer, fil-hd,
S, cd or zn-pltd, Sims type, No. lO-32NC-2 x 7/36 in
(coil bracket)
POR
WW A1684 Spring, anti-rattle, governor weight $4.00
XX 118718 Cam, w/stop plate (welded) POR
YY 118720 Capacitor, w/terminal, assy (breaker plate) POR
ZZ 455209 Screw, machine, w/int-tooth-lockwasher, fil-hd, S,
cd or zn-pltd, SIMS type, No. 6-32NC2 x 3/16
POR
AB A1663 Clip, breaker lever spring POR
AC 131014 Washer, medium series, S, No. 6 (0.138), cd or zn-pltd POR
AD 500494 Washer, lock, It, S, tin-pltd, No. 6 (0.138) POR
AE 583842 Screw, mach, hex-hd, S, cd-pltd, No. 6 (0.138)- 32NC-2 x 5/16 POR
AF 455210 Screw, machine, w/int-teeth lock washer, fil-hd,
S, cd or zn-pltd, Sims type, No. 8-32NC-2 x 3/19
POR
AG 455219 Screw, machine, w/int-teeth-lock washer, fil-hd,
S, cd or zn-pltd, SIMS type, No. 8-32NC-2 x 1
POR
AH 118734 Washer, neoprene, 1/2 ID, 29/32 OD, 3/32 thk (cap) POR
AJ 118724 Screw, int-teeth-lockwasher, fil-hd, No. 10 (0.190)-
32NF x 1 11/36 (lead connection)
POR
       

Ignition Cables - Exploded

A 801112 Cable distributor to spark plug, assy (See 801111 Set Below) POR
B A22524 Nail, rd-hd, br, 0.037 body diam, 0.406 in lg POR
C 7526951 Connector, spark plug cable, assy POR
D A37320 Insulator, terminal, ru POR
E 7760405 Spring, spark plug cable terminal connector POR
F TI-A36747 Cable, 5-mm, high tension POR
G A37708 Elbow, assy POR
H A23377 Nut, hex, corr-res-S, g-24NF-3~ POR
J 7528193 Ferrule, br, end (cable) POR
K 801111 Cable, distributor to spark plug, assy (cylinder No. 1) (See 801111 Set Below) POR
L SCI-10-40456-12 Shell, trailer receptacle, electrical connector, No. 13 POR
M 8344094 Insert, waterproof electrical connector, No. 13 shell,
one NO. 12 AWG cable contact hole
POR
N 7527643 Nut, coupling, No. 13 shell, electrical connector, ignition
switch filter to distributor cable
POR
P A36970 Elbow, ignition switch filter to distributor cable, assy POR
Q 7716520 Socket, No. 12, ignition switch filter to distributor
cable
POR
R 812364 CABLE, receptacle, trailer coupling, 14 AWG, 0.1.60 OD (See 801111 Set Below) POR
  801111 Cable, Spark Plug, Set $135.00
       

Light Switch Assembly - Exploded

A 7716563 Gasket, flat (12 pin connector) (light switch) POR
B 7716598 Shell, electrical connector (12 pin) (light switch) POR
C 131095 Washer, lock, S, cd or zn-fin, style No. 9, 0.310
OD, No. 8 screw size
POR
D 131966 Screw, mach, fil-hd, S, cd or zn-pltd, No. 8-32NC-
2 x 7/16( light switch)
POR
E 7716683 Insert, waterproof electrical connector, No. 22 shell
twelve No. 12AWG contact holes
POR
F 7529355 Cover, light switch POR
G 7408134 Gasket, light switch cover POR
H 7529269 Ring, retaining, auxiliary light switch actuator
spring
POR
J 7408358 Washer, plain, light switch (auxiliary actuator spring) POR
K 7408108 Spring, coil, auxiliary switch actuator (light switch) POR
L 7408131 Contact, auxiliary switch, small support, inner POR
M 118942 Resistor, 30 ohm, 5 watt (light switch) POR
N 7529352 Support, light switch, small POR
P 7408305 Screw, light switch (support to cover) POR
Q 7408130 Contact, light switch, auxiliary switch, outer POR
R 7408115 Actuator, light switch contact, auxiliary POR
S 7408098 Shaft, light switch, auxiliary switch positioning POR
T 147485 Ball, S, grade A, 1/4 in (light switch) POR
U 7408100 Spring, coil, positioning shaft locating ball, 0.203
OD x 0.400 x 0.032 (light switch)
POR
V 7408324 Housing, light switch POR
W 118945 Washer, felt, 0.375 ID, 0.750 OD, 0.063 thk POR
X 7408323 Washer, plain, light switch (rotor shaft oil seal) POR
Y 7408304 Lever, light switch POR
Z 446130 Washer, flat, S, cd or zn-pltd, 11/64 ID, 13/32 OD, 0.049
thk (light switch lever screw)
POR
AA 131970 Screw, machine, fil-hd, S, cd or zn-fin, No. 8
32NC-2A x 1/2
POR
BB 132153 Screw, mach, fil-hd, S, cd or zn-pltd, No. 101
32NF-2A x 2
POR
CC 7408359 Washer, plain, 0.203 ID x 0.296 OD x 0.051 POR
DD 7408095 Shaft, light switch, switch lock POR
EE 7408093 Lock, light switch POR
FF 7408094 Spring, tension, LH helix 0.850 ID, 0.062 diam POR
GG 7408338 Washer, plain, S, 0.156 ID, 0.438 OD, 0.049 thk POR
HH 131044 Washer, lock, S, cd or zn-fin, style No. 9, 0.25
OD, No. 6 (0.138) screw size
POR
JJ 132700 Screw, MACHINE, rd-hd, S, cd or zn-fin, No.
(0.138)-32NC2A x 7/16
POR
KK 7408102 Shaft, light switch, main switch rotor POR
LL SCI-10-34884 Rotor, main light switch POR
MM 118944 Spring, coil, 0.188 OD x 0.531 x 0.020 POR
NN 7529359 Bracket, contact, light switch POR
PP 7414209 Bracket, contact, light switch (T) POR
QQ 7529350 Support, light switch, assy POR
RR 7388352 Gasket, No. 22 shell, electrical connector (6 pin connector) (light switch) POR
SS 7716597 Shell, electrical connector (12 pin) (light switch) POR
TT 801251 Grommet, chassis, wiring harness to generator regulator plug nut POR
       

Light Switch

  806450 Switch, Headlight $74.95
       

Wiring System

A 802253 Cable, battery to ground, assy $29.95
B 120527 Clamp, loop type, closed, S, cd or zn-pltd, 5/8 in
hole for No. 10 screw
POR
C 800471 Receptacle, slave, w/cable, assy POR
D 802251 Cable, battery to battery, assy $39.95
E 805397 Receptacle, radio, 24v, waterproof, w/cable, assy POR
F A5450 :Clip, open, S, 7/16 in hole for 3/8 in screw POR
G 806778 Harness, wiring, light switch, front and rear, assy POR
H 145525 Clip, wiring harness, open,7/32 in, slip-on type hole for
3/8 screw
POR
J 801531 Receptacle and harness, trailer coupling, assy,
w/cable
$69.95
K 649726 Switch, dimmer, 24 v, wtrprf, w/cables, assy POR
L 7760414 Switch, stop light, hyd, 24 v, wtrprf, w/cables, assy POR
M 800299 Switch, horn, w/cable, assy (Reproduction) $52.95
N 118459 Cable, extension, assy POR
P A5449 Clip, open, 5/16 in hole for No. 10 bolt POR
Q 8677059 Cable, horn to ground, assy POR
R 804784 Harness, wiring, stop light, switch extension, assy POR
S 800213 Unit, sending, oil pressure gage POR
T 802252 Cable, battery to starter, assy $35.00
U 804873 Unit, sending, water temperature gage POR
V 801112 Cable, distributor to spark plug, assy (cylinders No.
2, 3, and 4) (19 3/4 overall lgh)
$22.50
W 801111 Cable, distributor to spark plug, assy (cylinder No. 1)
(23 3/4 in overall lgh)
$135.00
X 800420 Harness, wiring, light switch, front, assy $595.00
       

Instrument Cluster - Exploded

A 118106 Harness, instrument cluster, assy POR
B 426915 Nut, plain, hexagon, S, cd or zn-pltd, No. 8-
(0.164)-36NF-2
POR
C 131182 Washer, lock, S, cd or zn-fin, No. 8 (0.164) POR
D 446152 Washer, plain, S, cd-pltd, 0.203 ID, 1/2 OD POR
E 118112 Clip, open, tension type. O.812 OD, connector, hole for
1/4 in screw
POR
F 502203 Washer, flat, S, cd or zn-pltd, 0.320 ID, 0.582 OD,
0.0329 thk
POR
G 118107 Stud, mounting, instrument panel wiring harness POR
H 119050 Bracket, mounting, speedometer POR
J 119051 Clamp, gage mounting POR
K 573126 Sleeve, dble female connector, w/spring and
connector, assy
POR
L 118168 Cover, panel light POR
M 119084 Gage. fuel. 24 v. waterproof, w/clamp and resistor, assy $95.00
N 190877 Lamp, incandescent, 24-28 v, 23 amp, sgl-contact
base, clear bulb, dble-tun-fil, 1 7/16, in long, 1000 hr
$4.95
P 7358621 Lens, instrument panel and high beam lights $11.95
Q 118167 Body, instrument cluster lights POR
R 7592476 Bracket, mounting, w/clip, assy POR
S 221115 Screw, machine, rd-hd, S, cd or zn-fin, No. 8-
36NF-2A x 3/8
POR
T 118110 Shield, instrument panel light POR
U 121841 Washer, lock, med, S, cd or zn-pltd, No. 8 (0.164) POR
V 121749 Screw, math, rd-hd, S, cd or zn-pltd, No. 8 (0.164)-
32NC-2 x 5/16
POR
W 119085 Gage, oil pressure,
resistor, assy
24 v, waterproof, w/clamp and
POR
X 118113 Light, head light beam indicator, 24 v, wtrprf, assy $34.95
Y 119367 Plate, mounting, instrument panel, assy $59.95
Z 526590 Stud, quick fastener, oval-hd, S, cd or zn-pltd, 1/4 dian POR
AA 118100 Washer, retainer, instrument panel mounting stud POR
BB 119086 Gage, water temperature, 24 v, waterproof, w/clamp
and resistor, assy
$99.95
CC 421894 Screw, machine, rd-hd, S, cd or zn-fin, No. 8-
36NF-2A x 5/8
POR
DD 649932 Breaker, circuit, wtrprf, 24 v, 15 amp, assy $22.50
EE 118102 Ammeter, 24v, wtrprf, assy $85.00
FF 118101 Speedometer, waterproof, assy $69.95
       

Blackout Marker Light Assembly - Exploded

A 134225 Screw, mach, oval-hd, S, phos-fin, No. 8 (0.164)-
32NC-2A x 1/2
POR
B 118153 Door, blackout marker light, w/lens, assy POR
C 118160 Gasket, blackout marker light, door (left and right) POR
D 190877 Lamp, incandescent, 24-28 v, 23 amp, sgle contact base, 6
clear bulb, dble tun-61, 1 7/16 in long, 1000 hr
$4.95
E 113157 Screw, shoulder, oval-hd, sltd, S, cd or zn-pltd, No.
6-32NC-2 x l3/32 (blackout marker light)
POR
F 7729799 Washer, 7/64 ID, 0.355 OD, 3/16 thk POR
G 118156 Grommet, plain, ru, 3/16 in diam, sde diam x 5/16 in wide
mounting
POR
H 118155 Connector, lamp, w/cable, assy POR
J 7353508 Support, blackout marker light socket, left and right POR
K 7729802 Plug, blackout marker light cable hole POR
L 118154 Housing, blackout marker light POR
M 800378 Pad, mounting, blackout marker light (ru) POR
N 138485 Washer, lock, S, cd or zn-fin, style No. 1, 0.588
OD, 5/16 bolt size
POR
P 120368 Nut, plain, hexagon, It, s-fin, S, cd or zn-pltd,
.5/16-24NF-2
POR
Q 572929 Terminal, cable, snap, male, type 1, 15 amp, No.
14AWG cable, 0.160 diam
POR
R 801692 Marker, circuit (horn switch) POR
S 812364 Cable, automotive, low tension, ins (plastic, natural
or syn-ru), wtrprf, sgle-cond, stranded, shielded (spec
AXS-1819) cond size AWG No. 12, 0.160 OD
POR
       

Blackout Headlight - Exploded

A 118460 Door, blackout headlight, assy $19.95
B 118457 Lamp-unit, sealed beam blackout, includes wiring
waterseal, 24 v, 41/2 in driving light, w/cable and
connector, assy
POR
C 118456 Body, blackout headlight, assy. POR
D 572929 Terminal, cable, snap, male, type 1, 15 amp, No.
14AWG cable, 0.160 diam
POR
E 573005 Grommet, wtrprf cable connector, No. 14 AWG cable
(0.160 diam) (horn switch)
POR
F 572999 Bushing, terminal, grommet adapting, wtrprf cable
connector, No. 14 AWG cable (horn switch)
POR
G 573007 Shell, waterproof cable connector, 1 cable, female
(2-wire)
POR
H 118459 Cable, extension, assy POR
J 812364 Cable, automotive, low tension, ins (plastic, natural or
syn-ru) wtrprf, sgle cond, stranded, shielded, cond size
AWG No. 14, OD, 0.160 in (black out marker light)
POR
K 573010 Shell, male, connector, l-cable (2 wire) POR
L 7056708 Terminal, waterseal, type No. 1, No. 10 screw, No. 12
and No. 14 multi-conductor cable, cap, cd-pltd
POR
M 573000 Connector, assy (inside) (horn switch) POR
N 118923 Grommet, split, 3-hole, ru, 0.937 diam, mounting
groove 17/32 wide
POR
P 118461 Washer, bearing, blackout marker light POR
Q 120382 Washer, lock, med, S, cd or zn-pltd, 3/8 in POR
R 134566 Nut, plain, hexagon, S, cd or zn-pltd, 3/8-
16NC-2
POR
S 801692 Marker, light, blackout POR
T 642233 Spring, retn, blackout headlight sealed beam unit POR
U 7525939 Ring, retn, treated, S, wire, 3/16 diam stk, 1/8 opng POR
V 7525938 Screw, sp, fil-hd, S, No. 8 (0.164)-32NC x 3/8 POR
       

Headlight, Service Assembly - Exploded

A 118472 Door, service headlight, assy $49.95
B 118925 Gasket, service headlight door $9.95
C 113469 Ring, return, service headlight lamp-unit POR
D 119088 Lamp-unit, sealed, glass lens, waterprf, 24-28 v,
w/cables, assy
$24.50
E 113465 Mounting, sealed beam unit, headlight, assy POR
F 113471 Screw, S, cd-pltd, 1/4-23NF-3 x 13/16 (focusing, service
headlight lamp-unit)
POR
G 118464 Housing, headlight, assy POR
H 301692 Marker, light, blackout POR
J 118468 Cable, right, headlight, assy POR
K 572929 Terminal, cable, snap, male, type 1, 15 amp, No.
14AWG cable, 0.160 diam
POR
L 801692 Marker, circuit (horn switch) POR
M 812364 Cable, automotive, low tension, ins (plastic, natural
or syn-ru), wtrprf, sgle-cond, stranded, shielded (spec
AXS-1819) cond size AWG No. 12, 0.160 OD
POR
N 118467 Cable, left, headlight, assy POR
P 7056708 Terminal, waterseal, type No. 1, No. 10 screw, No. 12
and No. 14 multi-conductor cable, cap, cd-pltd
POR
Q 573010 Shell, male, connector, 1 cable (2 wire) POR
R 573007 Shell, waterproof cable connector, 1 cable, female
(2wire)
POR
S 573000 Connector, assy (inside) POR
T 113470 Rivet, headlight mounting unit return spring POR
U 454783 Screw, math, w/int-tooth lockwasher, cross-recess,
pan-hd, header-pt, S, cd or zn-pltd, No. l0-24 x 1/2
POR
V 117116 Spring, retn, headlight mounting unit POR
W 573005 Grommet, wtrprf cable connector, No. 14 AWG cable
(0.160 diam) (horn switch)
POR
X 572999 Bushing, terminal, grommet adapting, wtrprf cable
connector, No. 14 AWG cable (horn switch)
POR
Y 118926 Spring, retaining, service headlight door gasket POR
       

Blackout Service Tail & Stop Lite, Left, 24 Volt - Exploded

A 118452 Door, blackout and service, tail and stop light,
w/screws, assy (left)
POR
B 118451 Gasket, taillight door, ru, 0.135 diam POR
C 190877 Lamp, incandescent, 24-28 v, 23 amp, sgle contact base, 6
clear bulb, dble tun-61, 1146 in long, 1000 hr (blackout
marker light
$4.95
D 446914 Lamp, elec, incand, min, 24-28 v, sgle-tun-fil, No. 1683, 1
32 cp
$3.95
E 7526000 Contact, cable, style No. 2 (blackout tail and stop
light, left
POR
F 7526027 Spring, compression, music wire,1/32 diam, 23/64 OD,
3 1/2 coils, 3/8 free lgh
POR
G 118448 Grommet, left and right taillight socket, w/eyelet,
assy
POR
H 7526023 Socket, w/plate, assy (left taillight) POR
J 7526026 Washer, socket plate mtg (taillight, left). POR
K 812364 Cable, automotive, low tension, ins (plastic, natural,
syn-ru) wtrprf, sgle cord, stranded, shielded, cond size,
No. 14 AWG, 0.160 OD (horn switch)
POR
L 573007 Shell, waterproof cable connector, 1 cable, female
(2wire)
POR
M 118446 Housing, left taillight, assy POR
N 572929 Terminal, cable, snap, male, type 1, 15 amp, No.
14AWG cable, 0.160 diam
POR
P 573005 Grommet, wtrprf cable connector, No. 14 AWG cable
(0.160 diam) (horn switch)
POR
Q 572999 Bushing, terminal, grommet adapting, wtrprf cable
connector, No. 14 AWG cable (horn switch)
POR
R 801692 Marker, circuit (horn switch) POR
S CC-1273357 Grommet, left taillight socket and wiring, assy POR
T 7526003 Plate, baffle POR
U 121832 Bolt, math, S, rd-hd, sltd, No. 8-32NC-2 x W POR
V CC-1273972 Sleeve, taillight socket (left (l), right (2)) POR
W 7525999 Plate, socket POR
X 7526001 Spring, taillight socket (left (l), right (2)) POR
Y 7526289 Washer (taillight socket, left (l), right (2)) POR
Z 7320642 Ring, screw return, S, 0.047 stk (blackout tail light door) POR
AA 7375694 Screw, math, rd-hd, S, No. l0-24NC x 11/32 in (blackout
taillight door)
POR
       

Blackout Service Tail & Stop Lite, Right, 24 Volt - Exploded

A 118455 Door, blackout tail and stop light, w,screw, ass5
(right)
POR
B 118451 Gasket, taillight door, ru, 0.135 diam POR
C 190877 Lamp, incandescent, 24-28 v, 23 amp, sgle contact base, 6
clear bulb, dble tun-61, 1146 in long, 1000 hr
$4.95
D 7526289 Washer (taillight socket, left (l), right (2)) POR
E 7526001 Spring, taillight socket (left (l), right (2)) POR
F 7525999 Plate, socket (blackout tail and stop light, left (l),
right (2))
POR
G CC-1273972 Sleeve, taillight socket (left (l), right (2)) POR
H 7526004 Grommet, right taillight socket and wiring, assy POR
J 812364 Cable, automotive, low tension, ins (plastic, natural,
syn-ru) wtrprf, sgle cord, stranded, shielded, cond size,
No. 14 AWG, 0.160 OD (horn switch)
POR
K 801692 Marker, circuit (horn switch) POR
L 573007 Shell, waterproof cable connector, 1 cable, female
(2wire) (mates w/shell, H004-0573010) right blackout
marker light cable to right headlight cable (1);
voltage regulator harness (2) ; stop light switch harness
(2); light switch harness (3)
POR
M 572929 Terminal, cable, snap, male, type 1, 15 amp, No. 14
AWG cable (0.160 diam) (fuel gage to sending unit
cable) (voltage regulator harness (5); stop light switch
harness (4); light switch harness (27))
POR
N 118453 Housing, right taillight, assy $55.0
P 573005 Grommet, wtrprf cable connector, No. 14AWG cable
(0.160 diam) (headlight, left (3); right (3); headlight
cable, left (3), right (3); blackout marker light (2);
taillight, left (3), right (2); blackout headlight (2);
blackout headlight cable (3))
POR
Q 572999 Bushing, terminal, grommet adapting, wtrprf cable
connector, No. 14 AWG cable (horn switch)
POR
R 7526003 Plate, baffle (blackout tail and stop, left (l), right (1)) POR
S 121832 Bolt, machine, S, rd-hd, sltd, cd or zn-pltd, No. 8
32NC-2 x 3/8
POR
T 118448 Grommet, left and right taillight socket, w/eyelet,
assy
POR
U 135974 Rivet, oval-hd, tubular, br, ni-pltd, G x 54, rdz diam POR
V 7729798 Terminal, ground, br, 0.190 diam eyelet, 0.136 diam,
rivet hole (taillight, left (l), right (2))
POR
W 7320642 Ring, screw return, S, 0.047 stk (blackout tail light door) POR
X 7375694 Screw, math, rd-hd, S, No. l0-24NC x 1 1/42 in (blackout
taillight door)
POR
       

Horn Button and Wiring - Exploded

A 800299 Switch, horn, w/cable, assy $52.95
B 107827 Nut, jam, stamped, hex, It, O-notch, S, cd or zn-pltd,
2/4-16NF
POR
C 801719 Rod, push, horn switch $15.95
D 801423 Seat, jacket upper oearing spring POR
E 639191 Spring, jacket upper bearing $5.00
F 804623 Cap, horn button (used on vehicles after serial No. 31337) $5.95
G 801425 Nut, hex, 13/16-20NEF-2 POR
       

All Prices and Availability Subject to Change without Notice